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Types of Gears

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What is A Gear?

To answer the question, what is a gear? We can say that a gear is a kind of machine element which has teeth cut around a cylindrical or cone-shaped surface with equal spacing? They are used to transmit rotations and forces from the driving shaft to the driven shaft when a pair of these elements have meshed. There are different types of gear. They have a different basis of classification. The history of gears is old and is mentioned by Archimedes to be in use in ancient Greece in B.C.

 

Classification of Gears and their Application

All types of gears are given in the classification chart below.

 

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Gears can be classified as parallel shaft gears, intersecting shaft gears and non-intersecting non-parallel shaft gears depending on the position of their axes. 

Some important gears are given in detail below.

  1. Internal gear

  2. Screw gear

  3. Worm gear

  4. Bevel gear

  5. Spiral bevel gear

  6. Spur gear

  7. Mitre gear

  8. Gear rack

  9. Helical gear

Each type of gear is discussed in brief below:

  1. Internal Gear

These gears have teeth cut on the inside part of cones and cylinders and are used to pair with external gears. These are used in shaft couplings which are of gear types and planetary gear drives. Due to trimming problems and interference such as trochoid and involute, there lies one disadvantage with this gear, which is an unequal number of internal and external gears.

  1. Screw Gear

Screw gears or sometimes called crossed helical gears are helical gears used in motion transmission between non-intersecting shafts. In parallel shafts, the helical gears used have the same helix angle but in opposite directions. It consists of the same hand helical gears at an angle of 45 degrees on the non-intersecting and non-parallel shafts. It is used for small power transmission.

  1. Worm Gear

It consists of two elements, a screw-shaped cut on the shaft called a worm and the other one is a mating gear called a worm wheel. These two together on a non-intersecting shaft form worm gear. material is used for worm and a soft one for worm wheels as it is necessary to reduce friction due to sliding contact of surfaces. They can have a cylindrical shape and also an hourglass type which increases the contact ratio but reduces the production.

  1. Mitre Gear 

These are basic bevel gears with a speed ratio of 1. The direction of power transmission is changed by them without changing speed. They can be both straight and spiral. With spiral mitre gear thrust bearing is also used as it produces thrust force in the axial direction. Mitre gears with shaft angles other than 90° are called angular mitre gears.

  1. Bevel Gear

These have a cone shape at their pitch surface and teeth are cut along the cone. They transmit force between two shafts that intersect at a point. Various kinds of bevel gears are helical bevel gears, spiral bevel gears, straight bevel gears, mitre gears, angular bevel gears, zero gears, hypoid gears and crowns bevel gears.

  1. Spiral Bevel Gear

Bevel gears with curved tooth lines are called spiral bevel gears. They are superior to straight bevel gears in efficiency, strength, vibration and noise due to higher contact ratio but are difficult to produce. Since teeth are curved, it produces thrust force in the axial direction. These gears with zero twisting angles are called zerol bevel gears.

  1. Spur Gear

Spur gears are included in the parallel shaft gear group. They are cylindrical gears having tooth lines straight and parallel to the shaft. Cylindrical gears are gears with cylindrical pitch surfaces. In meshing pairs, the larger one is called gear and the smaller one is pinion. They achieve high accuracy and are relatively easy to produce.

  1. Gear Rack

A gear rack consists of same sized and shaped teeth cut at equal distances along a flat surface or a straight rod. It is a cylindrical gear having a radius of pitch infinity. It converts rotational motion into linear motion by meshing with a cylindrical gear pinion. Straight tooth racks and helical tooth racks are its broader classification.

  1. Helical Gear 

These gears can transmit high loads. They are very quiet and are cylindrical gear with winding tooth lines. Its two subdivisions are left-hand twist and right-hand twist.

 

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Different Types and Applications of Gears

Since gears are an essential part of many devices, tools and vehicles they have a wide range of applications. Everywhere different types of gears are used as per the requirement. Thus applications of gears are given below as per the types of gears.

 

Type of Gear

Application

Worm Gear

Instruments

Lifts and elevators

Material handling systems

Automobiles (steering systems)

Spur Gear

Clocks

Pumps

Watering systems

Household appliances

Clothes washing and drying machines

Power plants

Material handling systems

Aerospace and aircraft

Railways and trains

Bevel Gear

Pumps

Power plants

Material handling systems

Aerospace and aircraft

Railways and trains

Automobiles

Helical Gear

Similar to spur gears but with greater loads and higher speeds.

Automobiles (transmission systems)

Rack and Pinion

Weighing scale

Material handling and transfer systems

Railways and trains

Automobiles (steering systems)


Fun Facts about Types of Gears and Their Applications:

Studying gear can become tiresome after a point in time. To get you out of this boredom Vedantu has brought some facts about gear:

  • The first gear was made of wood. They were applied in watermills and windmills.

  • Metal gears were used for the first time in the clocks.

  • Gears used in cars are known as helical.

  • Some gears are not circular in shape. Some of them are conical and square.

  • The largest gear in the world weighs 73.5 tons and is 13.2 m in diameter.

  • Roller coasters cannot work without gears

  • An insect named Issus has gears in its hind legs which allows the legs to function together in synchronized motion when the insect jumps. This is an example of natural gear.


Conclusion:

The topic of gears forms an essential part of mechanics and a lot of questions are asked from this topic in various examinations including engineering exams in higher standards. The above write-up covers the topic of Types of Gears Their Applications in great detail. It starts with the definition of gear and goes on to cover topics like its types, classification, applications, etc. After reading this write-up you will be in a position to understand the basics of the chapter and also well prepared to grasp advanced concepts related to the topic.


Why choose Vedantu’s notes to study Types of Gears and their applications ?

Vedantu is an ed-tech platform that is committed to delivering the best to its students and users. To fulfil this commitment Vedantu has brought Types of Gears Their Applications for free for all the users. The content made available to you is curated by experts who have years of expertise in the field of mechanics. This makes the information very reliable and trustworthy.

Gear and its types along with its applications is a very important topic and Vedanu understands this very well. Therefore Vedantu has ensured that it is made available to you for free. There are no hidden charges involved and also you need to sign in to access it.   

FAQs on Types of Gears

1. What is the principle of Gear in Types of Gears and their Applications?

Gears work on the principle of mechanical advantage. Mechanical advantage is the ratio of output force to input force in a system. In context to gears, the ratio of the final gear's speed to the initial gear's speed in a gear train known as gear ratio gives the mechanical advantage. Mechanical advantage is the reciprocal of velocity ratio.

Gear ratio = \[ \frac{\text{final gear's speed}}{\text{initial gear's speed}}\]

Also, Gear ratio = \[ \frac{\text{the number of teeth on the driving gear}}{\text{the number of teeth on the driven gear}} \]

For example, gear ratio = \[ \frac{10}{40}\] = 0.25

Therefore, mechanical advantage=4.

Many times only theoretical solutions are not proven to be satisfactory thus we have provided you with a numerical example. With this example, you can understand how the principle of gear in types of gears and their applications work.  

2. How do gears increase speed according to Types of Gears?

Gears enhance speed by their mechanism. Two gears, one having more teeth than the other or it's a bigger-sized wheel when connected, make the second one turn round much faster to keep up. So this arrangement makes the second wheel turn faster than the first one but with less force. A gearing change produces a noticeable change in the vehicle. Swapping in taller rear gears helps to achieve some top-end speed making the vehicle move faster. Since two gears are connected to each other, movement in one generates movement in the other else well. This basic phenomenon is used when the speed of gear has to be increased.

3. What types of gears are covered under Types of Gears  Their Applications?

Gears and their types form a very important topic in Mechanism in physics. To ensure you do not miss any important topic, Vedantu has talked about its classification. Gears are generally classified into the following types depending upon the position of their axes:

  • Parallel gears

  • Intersecting shaft gears

  • Non-intersecting non-parallel gears

Apart from this, Vedantu has also discussed various types of gears such as internal gear, screw gear, worm gear, mitre gear, bevel gear, spiral bevel gear, and many more. The list is not exhaustive and it can include many other types of gear.

4. What all topics are explained by Vedantu apart from Types of Gears Their Applications?

Vedantu website has elaborately covered the topic of Types of Gears Their Applications. Topics such as the definition of gear, its area of application, classification of gear, types of gear, brief information about each type of gear, application of each type of gear and a lot more have been covered. The content is consolidated in such a way that it touches upon each subtopic in brief and can act as an introduction to gear and its types. Apart from gear other topics such as atomic theory, average velocity, concave-convex mirrors, etc. have been covered. You can access all the other topics covered by Vedantu for Physics from here.      

5. Can I download Types of Gears Their Applications from Vedantu’s website?

Yes, you cannot download Types of Gears Their Applications from Vedantu’s website in pdf format. You can also read it directly on the website for free. You need not sign-up to access the information. All the data made available on the website are well researched and very reliable as they are curated by the subject experts of Vedantu. You can also access other topics of Physics from the website. Completing all these topics can help you master Physics. It will form a strong base that will help you in higher standards as well.    

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